Catering to customers’ ultra-long printing needs, P-LED is the ideal printer that serves long LED Tube PCB up to 1.524m length. The 2D paste inspection function is able to detect insufficient paste, bridging and other defects. Like all our other GKG machines, P-LED undergoes numerous stringent tests to certify its capability.
Performance | |
Machine Alignment Capability | 2CmK @ ±15 microns 4 Sigma |
Process Alignment Capability | 2CpK @ ±30 microns 4 Sigma |
Core Cycle Time (excluding printing & cleaning time) |
< 15 secs |
Product Changeover Time | < 5mins |
New Product Set-up Time | < 10 mins |
Board Handling | |
Max. Size (L x W) | 1,524 mm x 350 mm |
Min. Size (L x W) | 80 mm x 50 mm |
Thickness | 0.8~6 mm |
PCB Thickness Adjustment | Automatic |
PCB Max. Weight | 5 kg |
PCB Edge Clearance | 3.5 mm |
PCB Bottom Clearance | 15 mm |
Clamping Method | Top clamp (Manual) & Motorized side clamp |
Support Method | Std. Magnetic support pins, bars, blocks. |
Conveyor Direction | L to R, R to L, R to R, L to (software control) |
Conveyor Height | 900 ± 40 mm |
Conveyor Speed | Max. 1,500 mm/s |
Conveyor Width Adjustment | Automatic |
FACILITIES REQUIREMENT | |
Power Supply | AC220V ± 10% 50/60Hz |
Power Consumption | 3kW |
Air Supply | 4 ~ 6Kgf/cm² |
Dimension (excluding signal tower) | 2,570 mm (L) x 1,210 mm (W) x 1,509 mm (H) |
Machine Weight | 1,800kg |
OPTIONS | |
SPI Closed-loop | |
Temperature, humidity monitoring & display | |
External Barcode Scanner for PCB Traceability | |
Handheld Barcode Scanner for stencil, solder paste, squeegee traceability |
OPERATOR INTERFACE | |
Hardware | LCD Monitor, Mouse & Keyboard |
Operating System (OS) | Windows 7 or Higher |
Control Method | Industrial PC controlled |
I/O Interface | SMEMA Standard |
PRINTING PARAMETERS | |
Stencil Frame Size (L X W) | Adjustable, 720 mm x 300 mm to 1,800mm x 750mm |
Printing Table Adjustment Range | X: ±10 mm, Y: ±10 mm/ : ± 2° |
Print Speed | 10~200 mm/s |
Squeegee Pressure | 0.5~15kg (program control) |
Squeegee Type | Std.: Metal 280/370mm, Option: Rubber |
Printing Stroke Direction | Left to Right, Right to Left |
Squeegee Angle | Std. 60°, Option 45°, 50°, 55° |
Cleaning System | Auto wet, dry, vacuum (Software select) |
OPTICAL SYSTEM | |
Field-of-View (FOV) | 8 mm x 6 mm |
Fiducial Types | Circle, triangle, square, diamond, cross |
Fiducial size | 0.5~4.0 mm |
Vision Methodology | CCD camera look up & down |
2D inspection | Max.100 windows to inspect missing & insufficient (std.) |